Clamp install procedure

title	Clamp Install ( Carousel )	LCA-xxxxxx
	Traveler for intervention on The Filter Exchange System & Filter Exchange system parts	Approval Status	DRAFT
Rev.	Revision Description	LCN#	Date
A	Initial release, D.Laporte		11-Feb-20
A.2	Updated to word + new comments, P.Antilogus		25-Apr-20


Camera Doc ID	Atrium Doc ID	Validated By	Validation Date
LCA-xxxxx	xxxxxxx


	Part Serial Number:	Removed Clamp Serial Nb


Index Key	Value
Subsystem	Carousel
Operation Type	On Camera Maintenance
System&Action	Clamping Components
Operation Name	Clamp Install Procedure
Operation Time	\~1h
Operation Description	Each filter are held on the carousel using two clamps (1 X- & 1 X+) , on each side of the filter. When there is no filter engaged in a given carousel slot, the associated clamp(s) can be (un)-installed if needed.
Triggered by Maintenance	The regular maintenance frequency of the clamps is not precisely known, we recommend to have at least one of each clamp kind replaced each \~ two years for full inspection. Tracking the usage duration of each clamp is mandatory.
Triggered by Monitoring Analysis	Analyzing the filter exchange operation should allow to identify a decrease in performances of a given clamp. The identification of the issue / the trigger for a maintenance is still under investigation.
Triggered by Incident recovery	Clamping-Unclamping failure may trig the dismounting of a clamp, to allow for a clamp inspection or replacement.

	Traveler Steps

10	WARNINGS (Personnel Safety Hazards / PPE)


20	CAUTIONS (Equipment Damage Hazards)
20,10	Do no pull on any cables (electrical or mechanical) to prevent even small tension loads from overloading single wires and breaking them or putting them in a wrong position/tension.
30	Applicable Documents and Drawings	Ref./link	Type
30,10	Mobile Carousel Assembly	LCA-12500	Drawing
30,20	Clamp X- Assembly	LCA-12550	Drawing
30,30	Clamp X+ Assembly	LCA-12570	Drawing
40	Tools Required	Ref.	Quantity
40,10	Hexagonal key n⁰4		1
40,20	TBD Key to open the window on the camera body ????
50	Parts, Materials, and Consumables	Ref.	Quantity

60	Useful Comments & Remarks
60,10	On this picture you can see both type of clamp assembly ( X- and X+)

100	Rotate the carousel to the right position	Initials	Date
100,10	Rotate the carousel at the optimal position to mount the desired clamp. TBD for each clamp/carousel slot, we should provide an optimal carousel rotaion postion in function of the window we have to use
200	Cleaning tools before usage	Initials	Date
200,10	Clean hexagonal key
300	Open the two windows in front of the clamp
300,10	The best access to remove a clamp is to use the windows on top of camera body when the camera is in maintenance postion in Chile. They are near the auto-changer slot. In respect of this photo to remove a X- clamp the two access windows on the left ( to be confirmed ??? ) should be opened and for a X+ clamp the two access windows on the right ( to be confirmed ??).


400	Present the clamp in front of the pentagon support	Initials	Date
400,10

500	Screw the clamp ( 2 M5x50 , part of the clamp)	Initials	Date
500,10
	As you screw , be careful with the clamp cables hanging outside the camera body.


600	Connect the clamp sensor	Initials	Date
600,10

700	Pass the clamp sensor cable inside its support on the pod	Initials	Date
700,10

800	Install the Electronics Box	Initials	Date
800,10	Fix the electronics box using the silver gnob (visible bellow the plug on the picture above) .

900	Put the unclamping finger control in the right position	Initials	Date
900,10

1000

Pub in place the unclamping reducer assembly

Initials

Date

1000,10

1100	Put back the rotation stop in place	Initials	Date
1100,10

1200	Connect the clamp sensor cable to the electronic box	Initials	Date
1200,10