Linear motion assembling

title	Linear motion Assembling Procedure.	LCA-18763
	Traveler for intervention on The Filter Exchange System & Filter Exchange system parts	Approval Status	DRAFT
Rev.	Revision Description	LCN#	Date
A	Initial release, F.Vezzu		13/08/20


Camera Doc ID	Atrium Doc ID	Validated By	Validation Date
LCA-18763	419345


	Initials:	Date:
Traveler initiated:
Traveler Closed Out:


	Part Serial Number:	Do not apply to this case


Index Key	Value
Subsystem	Loader
Operation Type	Assembling
Operation Target	Assembling
Operation Name	Linear Motion Assembling
Operation Time	8h
Operation Description	This document describe the procedure to assemble all the needed elements for the Filter Carrier motion
Operation level	Advanced
Manpower	2 people
Triggered by Maintenance
Triggered by Monitoring Analysis
Triggered by Incident recovery


	Traveler Steps

10	WARNINGS (Personnel Safety Hazards / PPE)
10.10	Personnel performing procedure must be wearing steel toe shoes
20	CAUTIONS (Equipment Damage Hazards)
20.10	Hardware Safety : Damage on Loader components
30	Applicable Documents and Drawings	Ref./link	Type
30.10	Complete Assembly drawing	LCA-11767	Drawing
30.20	Complete_	LCA-12201	Drawing
30.40	Filter_Loader_BOM	LCA-18296	BOM
40	Tools Required	Ref.	Quantity
40.10	To be completed		1
40.20	Torque driver		1
40.30	1.5 Allen key		1
40.40	3.5 Allen key		1
40.50	5.5 Hex socket		1
40.60	Snap ring plier		1
40.70	Press		1
40.80	Tools for bearing mounting
	3d arm
50	Parts, Materials, and Consumables	Ref.	Quantity
	Linear Table CTV 100L		1
	Maxon Motor EC40
	Bracket_for_Inductive_Sensor	LCA-12121	2
	Pulley_Binder_Breco_Ø11	LCA-12122	1
	Support_for_scale_Part-1	LCA-12123	1
	Support_for_scale_Part-2	LCA-12124	1
	Support_for_scale_Part-3	LCA-12125	1
	IS_activation	LCA-12126	1
	Caliper_for_Carrier_Fixation	LCA-12127	1
	Carrier_Shaft	LCA-12128	2
	Carrier_Pivot_Shaft	LCA-12129	2
	Pulley_Binder_Breco_Ø12	LCA-12130	1
	Bracket_for_Maxon_motor	LCA-12131	1
	Shaft_for_Belt_bending	LCA-12132	1
	Plate_for_Belt_bending	LCA-12133	1
	Bracket_for_Belt_bending	LCA-12134	1
	Support_for_Carrier_motor	LCA-12145	1
	Shielding Cover_for_Carrier_Motor	LCA-12147	1
	Clamp_for_Carrier_Motor	LCA-12155	1
	Bracket_for_Belt_Presence_Optic_Sensor	LCA-12159	1
	Shaft_for_emergency_brake	LCA-12165	1
	Bracket_for_carrier_adjustement	LCA-12167	1
	ER_Belt_Sensor_Bracket	LCA-12172	1
	Absolute encoder LMKA 11100		1
	spring C_216_270_0250_I		4
	Binder Breco Belt T5		1
	Photo-sensor xuyfane 40015
60	Useful Comments & Remarks
60.10	Place to operate : Clean room
60.20	Clean table
60.30	Maintenance Bench
60.40	The torques are indicated in the chart on LCA 12203
	Values under parenthesis correspond to number indicated on the assembly drawing

100	Preparation	Initials	Date
100.10	The Loader Container must be installed horizontally on the maintenance bench. Z+ side accessible. See also LCA- xxxxx(tbd)
100.20	Figure 1
200	Phase 1 Equipment of the Linear table	Initials	Date
200.10	Put on the working table the linear table CTV110L on the side motion axle on the right.
200.20	Insert 25 M2.5 squared nuts in the upper slide.
200.30	Insert 14 M5 squared nuts in the upper slide.
200.40	Place the nuts following the pattern of the parts LCA-12123 (623), LCA-12124 (624), LCA-12125 (625)
200.50	Fix these 3 parts with 25 M2,5x 5 Torx screw and 14 M5x8 CHc screws + Z5 washers.
200.60	Glue the LMKA scale in the groove of the supports thus mounted. The reference point must be on the bottom.
200.70	On the opposite side mount the limit switch bracket LCA-12121 (621) with 2 M5x8 CHc and 2 squared nuts + Z5 washers. In the lower slide side Y-
200.80	Mount the limit switch with 2 M3x16 CHc + Z3 washers. The connector must be oriented along Y-.
200.90	Don’t thigh to strongly. The location should be adjusted later.
200.100	Mount the limit switch bracket LCA-12121 (621) with 2 M5x8 CHc and 2 squared nuts + Z5 washers in the lower slide side Y+
200.110	Mount the limit switch with 2 M3x16 CHc + Z3 washers. The connector must be oriented along Y+
200.120	Don’t thigh to strongly. The location should be adjusted later.
200.130	Mount the double pulley LCA-12623 (223) on the motion axle of the linear table.
200.140	Fix it with a HM2x10 headless screw
200.150	Mount the 2 half-rings between the two notched part of the pinion
200.160	Fix them with 2 M2x6 CHc
200.170	Put 2 Ø5 dowel pins in 2 Ø5 holes of the table truck.
300	Phase 2 Main stirrup Assembling	Initials	Date
300.10	Mount under the main stirrup LCA-12127 (627) on X- side the IS activation part LCA-12126 (626) with 2 CHc M4x12
300.20	Mount the main stirrup on the table truck with 8 CHc M5x14.
300.30	Mount the LMKA 11100 absolute encoder on X+ side with 2 HM4x40 + 2 HM4 nuts + 4 Z4 washers. Nuts must be placed on the lower face.
300.40	Mount the bracket for the carrier adjustment LCA-12167 (650) on the X+ side of the main stirrup with 2 CHc M6x30 Put a spring C_216_270_0250_I into each Ø23 hole of the main stirrup. Pass the 2 pivot shafts LCA-12129 (629) through the springs and the oblong rings. Thigh them to the maximum.
	Pass the 2 shafts LCA-12128 (629) through the springs. Thigh them to the maximum. Figure 2
400	Phase 3 Installation of the equipped linear table in the container	Initials	Date
400.10	Put the linear table CTV110 into the container. The double pulley on Y+ side.
400.20	Fix the table with 10 fixtures and 20 M6x14 CHc.
400.30	Check that the table is centered between the inner sides of the container.
400.40	Check the perpendicularity between the table and the Y- face of the container.
400.50	Mount the equipped main stirrup on the table truck.
400.60	Fix it with 8 M5x14 CHc
400.70	Check before clamping the perpendicularity between the Y- side of the stirrup and the side of the table.
400.80	Adjust the location of the absolute encoder by inserting a spacer of 150 microns between the encoder and the scale on the table.
400.90	Clamp the fixing screws of the encoder.
	Figure 3
500	Phase 4 Installation of the carrier motion	Initials	Date
500.10	Figure 4
500.20	Screw in the shaft LCA-12132 (632) on the plate LCA-12133 (633)
	Mount the motor bracket LCA-12131 (631) on the bottom of the container with 4 vis CHc M6x16 + Z6 washers.
	Don’t clamp the screws completely. The tension of the belt will be done later.
	Mount the plate (633) and the shaft (632) on the motor bracket (631) with 2 CHc M4x12 + Z4 washers.
	Mount the lower part of the rear motor bracket LCA-12155 (655) with 2 CHc M4x8 + Z4 washers
	Don’t clamp the screws completely. The tension of the belt will be done later.
	Mount the Maxon motor EC40 on the bracket (631) and fix it on the front with 4 M3x CHc.
	Mount the pulley LCA-12130 (630) (bore Ø12) on the exit shaft of the motor.
	Fix it with an HM2x10 headless screw.
	Check the presence of the key
	Slide the belt adjustment bracket LCA-12134 (634) on the shaft (631) and fix it on the bottom of the container with 2 HM6x14.
	Put a M6 washer, a HM6 nut and a HmM6 backnut on the shaft LCA-12132 (632)
	Put the Binder breco belt T5 between the motor pulley and the double pulley of the linear table.
	Tighten the belt by screwing in the HM6 nut on the shaft (632). Tension frequency 177 ±3Hz. Use the tension frequency meter to measure the belt tension.
	Clamp the screws of the front motor bracket (631) and of the lower part of the rear motor bracket (655)
	Mount the upper part of the rear motor bracket LCA-12145 (645) with 1 CHc M3x20 + a Z3 washer
	Mount the connectors bracket with 2 CHc M4x8 + Z4 washers.
	Use the cover LCA-12147 (647) for the alignment. Fixing holes of the cover must be aligned.
	Clamp the bracket screws.
	Lemo connectors and sub-D connectors will be mounted during the cabling operation.
	Mount the photo-sensor xuyfane 40015 on its braket LCA-12159 (239) with 2 CHc M4x16 + Z4 washers + HM4 nuts.
	Don’t tight the screws completely for keeping the adjustment possible.
	Mount the bracket and the sensor on t motor bracket (631) with 2 CHc M4x8 + Z4 washers.
	Adjust the location of the sensor xuyfane 40015 for it detects the belt presence.
	Clamp the bracket fixing screws.
	Screw in to contact the sensor fixing screws.
400	Phase 5 Installation of the back-up brake	Initials	Date


	Mount a snapring Ø10 on the shaft LCA-12165 (237)
	Mount a bearing SKF 6000 on the shaft 237. Use a specific tube leaning only on the inner ring of the bearing.
	Insert the spacer LCA-12152 (234)



	Mount the second bearing SKF 6000
	Mount the second snapring on the shaft (237)
	Insert this sub-assembly in the Bearing box LCA-12151 (233)
	Fix the plate LCA-12153 (235) with 3 M3x6 FHc on the Bearing box (233)
	Mount the keyshaft (3x3x20) on the shaft
	Insert the Binder loss of power brake (reference) and fix it with 6 M3x30 CHc.
	Screw in the M4x10 and its washer at the end of the shaft.
	Insert the spacer LCA-12177 (231)
	Mount the keyshaft (dimensions)
	Mount the pulley LCA-12122 (622)
	Mount the keyshaft (dimensions)
	Mount the KTR Rotex Coupling
	Fix the sensor bracket LCA-12172 (230) on the side of the previous assembly with 2 M4x12 CHc + 2 Z4 washers.
	Fix the sensor xuyfane 40115 on the bracket with 2 M4x16 CHc + 2 Z4 washers.
	Mount the bracket for bending the belt LCA-12166 (229) and the shaft LCA-12132 (632)
	Put a M6 washer, a HM6 nut and a HmM6 backnut on the shaft LCA-12132 (632)
	Put the Binder breco belt T5 between the brake pulley and the double pulley of the linear table.
	Tighten the belt by screwing in the HM6 nut on the shaft (632). Tension frequency 177 ±3Hz. Use the tension frequency meter to measure the belt tension.


900		End Of Traveler	Initials	Date
900.10		Work complete